Part 1: Precision Metal Stamping & Automatic Production Lines
STAMPING FLEET
Multi-Tonnage Precision Stamping Press Fleet (16T–400T)
Configured with high-precision progressive dies, automatic decoiling machines, and precise servo feeders. Capable of mass-producing micro-terminals, contact springs, electrical connectors, and hardware components with rapid cycle speeds and consistent repeatability.
- Available Tonnage Range: 16T to 400T (including 30T, 45T, 60T, 80T, 110T, 160T, 200T, 250T, 300T)
- Production Capabilities: High-speed progressive stamping, blanking, piercing, bending, and forming
- Processed Materials: Copper alloys, brass, phosphor bronze, stainless steel, aluminum, and cold-rolled steel
FORMING & ENCLOSURES
Deep Drawing & Precision Enclosure Forming Lines
Specialized in forming complex cylindrical housings, protective metal covers, and structural shielding components. Supported by patented forming and continuous stamping methodologies to ensure seamless surface quality and tight dimensional control.
- Core Processes: Deep drawing, multi-stage stretching, compound forming, and edge flanging
- Typical Applications: Motor covers, sensor shielding housings, camera metal frames, and display brackets
- Technical Strength: Backed by 8 national patents for continuous stamping and forming structures
AUTOMATED ASSEMBLY
Automatic In-Die Riveting & Welding Systems
Seamless integration of continuous metal stamping with automated in-die contact feeding, riveting, and precision welding. Effectively removes manual assembly variables while significantly improving bonding strength and contact conductivity.
- Processing Capability: Silver alloy contact riveting, multi-layer terminal joining, and spot welding
- Assembly Precision: Precision fitting and positioning tolerance up to ±0.01mm
- Key Industries: Automotive relays, micro-switches, circuit breakers, and electrical control units
TOOLING & DIE SHOP
In-House Tooling Fabrication & Precision Wire Cutting
Equipped with high-precision wire electrical discharge machines (Wire EDM), precision surface grinders, and CNC equipment. In-house mold fabrication enables rapid prototype sampling, fine tooling maintenance, and seamless mold trial execution.
- Die Types: Multi-station progressive dies, continuous stamping dies, and deep draw tooling
- Tooling Materials: Premium cemented carbide, tungsten steel, and alloy tool steels
- Turnaround Advantage: Rapid DFM review, in-house die modification, and shorter time-to-market
Part 2: Quality Inspection Laboratory & Testing Center
3D METROLOGY
Coordinate Measuring Machine (CMM)
High-accuracy three-dimensional coordinate measuring system utilized for initial mold sampling inspection, first-article inspection (FAI), and mass production quality auditing. Ensures multi-axis spatial geometries match customer CAD drawings.
- Primary Role: Precise spatial coordinate verification, profile tolerance, and position measurement
- Application Scope: Complex curved surfaces, stamped metal brackets, camera frames, and housings
- Quality Compliance: Supports standard automotive and electronics inspection reports
OPTICAL INSPECTION
Precision Optical & Vision Measuring System
High-definition non-contact optical measurement equipment designed for fast, accurate two-dimensional profile analysis. Ideal for measuring flexible or micro-sized stamping parts without causing mechanical contact deformation.
- Measurement Highlights: Terminal pin pitch, contour radius, edge angles, and stamping burr height
- Methodology: Non-destructive non-contact optical scanning and high-magnification verification
- Key Benefit: Rapid multi-point inspection for micro-terminals and thin spring contacts
RELIABILITY TESTING
Environmental Salt Spray Corrosion Testing Chamber
Accelerated corrosion and environmental testing equipment used to evaluate surface treatment quality. Evaluates electroplated finishes—including nickel, tin, silver, and gold coatings—to ensure optimal anti-corrosion protection in demanding operating environments.
- Testing Scope: Surface coating adhesion, plating anti-rust endurance, and environmental life simulation
- Applicable Items: Stamped terminals, connectors, contact pins, and exposed metal enclosures
- Test Modes: Supports standard neutral and continuous accelerated corrosion test procedures
MECHANICAL TESTING
Mechanical Properties & Material Hardness Testing Equipment
Laboratory instrumentation dedicated to validating the physical strength, temper condition, and mechanical durability of stamped parts and raw metal coils. Verifies that elastic spring contacts and terminals maintain required clamping performance over life cycles.
- Test Capabilities: Raw material hardness measurement, tensile strength, yield force, and elongation verification
- Functional Verification: Terminal insertion and withdrawal force, contact retention, and fatigue life testing
- Quality Guarantee: Ensures incoming coil raw materials strictly match engineering specifications
Comprehensive Quality Guarantee: Every stamping line and testing instrument at Jiaxin is subject to strict preventive maintenance and routine calibration protocols. Partnering with industry-leading raw material suppliers such as Baosteel and Chinalco, our integrated manufacturing and testing infrastructure guarantees reliable ±0.01mm tolerance capabilities, robust traceability, and consistent batch delivery worldwide.