• 2026-06-01

Minimum Thickness: 0.01mm for Ultra-Thin Foils In industrial practice, the minimum practical thickness is 0.01mm (10μm) for soft, ductile materials like copper, aluminium, or stainless steel foil, using ultra-precision dies and high-speed presses.   Standard precision stamping: 0.1mm–3.0mm (85% of applications fall between 0.3mm–1.2mm).   Ultra-thin specialty stamping: 0.0...

• 2026-06-02

Motor cores including stator and rotor laminations are critical components that determine motor efficiency, stability and service life. Manufacturers classify them into new energy motor cores and traditional motor cores. Though both stator and rotor parts are made of laminated silicon steel via stamping, they differ greatly in materials, precision standards and applicable working conditions.  ...

• 2026-06-03

In 2026, AI-driven recognition, automation, and digital manufacturing transform hardware stamping parts, addressing challenges like component pickup failures and misalignment. The global metal stamping market grows at 8.9% annually, with brands like Jiaxin leading innovation in Custom Metal Stamping Parts and Precision Metal Stamping Services, shaping a more competitive and sustainable industry. &...

• 2026-06-13

Main Causes of Terminal Overheating and Blackening 1. Unqualified Contact & Loose Installation Loose crimping, uneven torque and assembly gaps reduce the effective contact area of terminals. Based on the I²R heating principle, local high resistance generates intense heat, scorching metal surfaces and forming permanent black carbonized marks. Excessive crimping also causes micro-cracks and...

• 2026-06-15

Key Precision Influences of High-Speed Terminal Stamping High-speed stamping usually runs at 1000–6000 strokes per minute. The core precision deviations mainly come from dynamic operation rather than the process itself:   - Equipment Vibration & Position Deviation: Long-term high-frequency impact causes slight body vibration and slider deflection, resulting in step distance errors a...

• 2026-06-18

  Common Stator & Rotor Core Defects The most frequent manufacturing defects for silicon steel motor cores include lamination edge burrs, inter-lamination short circuits, loose stacking and delamination, excessive core iron loss, dimensional tolerance errors, rotor die-casting faults and surface corrosion. All these issues result from improper process operation and insufficient quality co...

• 2026-06-22

Why Terminal Precision Matters for Motors Even tiny flaws in terminals create big problems:   Energy loss: Poor fit increases contact resistance, raising heat and lowering efficiency.   Connection failure: Vibration or thermal cycling causes loose contacts, leading to motor shutdowns.   Safety risks: Overheating from unstable connections can trigger short circuits.   Micro prec...

• 2026-06-23

Precision plays a vital role in hardware stamping parts. You depend on precise manufacturing to ensure high product quality, safety, and reliability. The table below shows how precision shapes these aspects in industrial and medical fields:   Aspect Impact on Product Quality Impact on Safety Impact on Reliability Precision in Stamping Ensures components meet strict quality standards Critical ...

• 2026-06-29

What Exactly Are Automotive Wire Terminals? Automotive wire terminals are precision stamped metal contacts fixed on wire ends. They build detachable, firm and anti-vibration electrical connections between wires, sensors, ECU modules, batteries and auto accessories.   Different from ordinary electronic connectors, auto wire terminal connectors can resist high temperature, strong vibration, wat...

• 2026-06-30

1. Core Manufacturing Process: 45-Ton Progressive Die Stamping Cold rolled steel precision terminals are primarily formed using 45-ton high-speed punch presses​ with progressive dies. This process offers distinct advantages:   Ultreme Precision:​ Ensures dimensional consistency and smooth, burr-free edges (as highlighted by "smooth burn-free edges"), preventing poor contact caused by assembly...