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As the core components of new energy vehicle (NEV) drive motors, hardware parts directly determine motor performance and cost. This simplified version focuses on the core principles of material selection, key component material options, and practical cost optimization strategies for new energy motor hardware. 1. Core Principles of Material Selection Material selection must adhere to four core prin...
selecting the right material is the core of high-quality precision stamping parts. The proper material directly affects dimensional tolerance, structural stability, service life, surface treatment effect and overall production cost. For electronic terminals, new energy motor accessories, automotive stamped components and custom hardware parts, material selection must match application scenarios. &...
As a core component in new energy storage and power battery modules, the battery connector ensures stable current transmission, shock resistance and conduction. Its quality directly affects battery safety, efficiency and service life. This concise guide covers its key production aspects: materials, coatings and stamping processes, providing professional reference for procurement and customi...
Motor iron cores are essential components for EVs, industrial motors, robots and energy storage systems. In 2026, the global demand for silicon steel stator and rotor cores keeps rising sharply. This article explains the core functions of motor cores, booming market drivers and practical procurement criteria to help international buyers select ideal motor core products. What Is a Mot...
We offer fully customized precision stamping parts, including electronic shrapnel's and metal contact pieces. Manufactured by progressive stamping technology, our metal stamped components feature excellent electrical conductivity, durable elasticity and compact structure. Widely used for power conduction, signal transmission and elastic connection, these electronic hardware parts are ideal for con...
Minimum Thickness: 0.01mm for Ultra-Thin Foils In industrial practice, the minimum practical thickness is 0.01mm (10μm) for soft, ductile materials like copper, aluminium, or stainless steel foil, using ultra-precision dies and high-speed presses. Standard precision stamping: 0.1mm–3.0mm (85% of applications fall between 0.3mm–1.2mm). Ultra-thin specialty stamping: 0.0...
Motor cores including stator and rotor laminations are critical components that determine motor efficiency, stability and service life. Manufacturers classify them into new energy motor cores and traditional motor cores. Though both stator and rotor parts are made of laminated silicon steel via stamping, they differ greatly in materials, precision standards and applicable working conditions.  ...
Grain-Oriented vs Non-Oriented Silicon Steel: Which for EV Motors? Most buyers confuse grain-oriented and non-oriented silicon steel for EV motor production. Here is the clear distinction: Grain-Oriented Silicon Steel (CRGO): Designed only for single-direction magnetic flux transformers. Not applicable for EV stators and rotors. Non-Oriented Silicon Steel (NOES): Features uniform mul...
What is Compound Die Stamping for Motor Core Compound die stamping completes the full shape of stator or rotor lamination in one single stroke. It is a traditional and cost-effective process for small batch orders and prototype sampling. Advantages - Low mold cost, suitable for new product development. - Fast proofing speed, 3–5 days for custom samples. - High single-piece precision f...
What is SPCC I/O Backplate? SPCC is a low-carbon cold rolled steel widely used for mass-market computer I/O shields. It offers excellent stamping performance, low material cost and good low-frequency magnetic shielding ability. SPCC is soft and easy to bend, which helps produce precise grounding spring tabs and clean port cut outs for mass production. The main disadvantage of SPCC is...
Common Stator & Rotor Core Defects The most frequent manufacturing defects for silicon steel motor cores include lamination edge burrs, inter-lamination short circuits, loose stacking and delamination, excessive core iron loss, dimensional tolerance errors, rotor die-casting faults and surface corrosion. All these issues result from improper process operation and insufficient quality co...
Why Terminal Precision Matters for Motors Even tiny flaws in terminals create big problems: Energy loss: Poor fit increases contact resistance, raising heat and lowering efficiency. Connection failure: Vibration or thermal cycling causes loose contacts, leading to motor shutdowns. Safety risks: Overheating from unstable connections can trigger short circuits. Micro prec...
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